Alarm Message

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FAQ

Reason :
- Overload of protective motor switch
- Motor defective
Fix :
- Check electrical cabinet
- Electrical motor check
Reason :
- Overload of drives
- Filter of fan contaminated
- Fan in switch cabinet defective
Fix :
- Check motor temperature
- Change filter
- Check if the fan functions
Reason :
- No pressure build-up in hydraulic system
- Pressure loss - leaky pipe work
- Pressure switch defective
Fix :
- Visual inspection for oil loss
- Electrical connection of pressure switch
Reason :
- Pressure loss - leaky pipe work
- Pressure switch defective
Fix :
- Visual inspection of pipe work
- Check the pressure switch
Reason :
- Brake overload drives
Fix :
- Optimize machine parameters
- Reduce feed rate
Reason :
- Pressure loss - leaky pipe work
- Pressure switch defective
Fix :
- Change filter
- Visual inspection of pipe work
- Check the pressure switch
Reason :
- Supply and recovery unit not operational
Fix :
- Check supply and recovery unit
- Check connection PLC input
- Siemens SIMODRIVE 611 ER module (X111 72-73.1)
- Indramat Power Drive supply unit HVE (X7 3-4)
Reason :
- Guards not opened
- Sensors defective
Fix :
- Open guards
- Check sensors
Reason :
- Guards not closed
- Sensors defective
Fix :
- Close guards
- Check sensors
Reason :
- Coolant level too low
Fix :
- Refill coolant
Reason :
- Lubrication cycle of axes not carried out correctly
- Pressure loss - leaky pipe work
- Pressure switch defective
Fix :
- Visual inspection for oil loss
- Electrical connection of pressure switch
Reason :
- Oil level of central lubrication system too low
- Level switch defective
Fix :
- Refill oil
- Check the level switch
Reason :
- Axes are ready to power on
- Servo drive release I32 is missing
Fix :
- Check wiring Interface NE2 MC42xx - X42/33
Reason :
- Axes are ready to power on
- Servo drive release X151/X151 is missing
Fix :
- Check wiring Interface XX42x - X150/X151
- Check safety contactor combination, both channels should be active.
Reason :
- The axis inverter module (UM) is not READY, no message to CC4xx
Fix :
- Check PWM cable
- Pulse release spindle axis not active - X71/X72
Reason :
- Several axes with central drive were started at the same time
Fix :
- Change NC program
- Each NC block must include only one axis with central drive.
Reason :
- Tool magazine blocked or jammed
- Tool magazine loaded unevenly
- Axes optimization faulty
Fix :
- Check tool distribution
- Optimize axes
Reason :
- One or more of the axes is triggered an over-travel
- limit switch resulting in an Emergency stop
Fix :
- (1) Select Manual operating mode
- (2) Close guard
- (3) Press "Retract" button
- (4) Switch control on
- (5) Clear error message Emergency stop (CE key)
- (6) Retract with direction keys (see note)
Reason :
- Sensors for clamping/releasing defective
- Pressure drop of pneumatic/hydraulic system
- [->] Additional note in PLC window: Wrong axis
Fix :
- Check sensors and re-adjust them if required
- Check compressed-air and hydraulic pressure
Reason :
- Axis not in Hirth position
- Axis movement was interrupted
Fix :
- Encoder/coupling loose
- Compensate reference mismatch via MP960
- Position the axis in manual operating mode on Hirth grid
Reason :
- Programmed target position not in Hirth grid
Fix :
- Compensate NC program
Reason :
- Axis drive not ready
- [->] Additional note in PLC window: Wrong axis
Fix :
- Check hardware of axis drive; check diagnosis LED
- Switch unit on/off
Reason :
- Overload of servo drive controller
- Filter contaminated
Fix :
- Reduce feed rate
- Check / change filter
Reason :
- Overload of servo drives
Fix :
- Check temperature of motors
- Reduce feed rate
- Switch unit on/off
Reason :
- Overload of servo drives
Fix :
- Reduce feed rate
- Select smaller tools
Reason :
- Overload of servo drives
Fix :
- Reduce feed rate
- Select smaller tools
Reason :
- Overload of spindle
- Spindle drive defective
- Spindle motor defective
Fix :
- Reduce feed rate
- Check spindle drive
- Check spindle motor
- Check cable / screwed connection
Reason :
- Nominal speed not reached or too low
Fix :
- Reduce feed rate
- Select smaller tools
- Check speed with oscilloscope
- Optimize machine parameters
Reason :
- Offset too high, spindle drifts
- Encoder or cable defective
Fix :
- Compensate offset (analog)
- Check encoder (oscilloscope)
- Check cable
- Optimize machine parameters
Reason :
- Overload of spindle motor
- Spindle motor fan defective/not running
Fix :
- Reduce cutting values
- Check the fan
Reason :
- Excessive temperature in spindle bearing
- Pt 100 temperature sensor defective
- Spindle motor fan defective
Fix :
- Reduce spindle speed
- Check Pt 100 temperature sensor
- Check spindle fan
Reason :
- Maximum permissible torque exceeded
Fix :
- Reduce feed rate
- Increase spindle speed
- Select smaller tools
- Optimize machine parameters
Reason :
- M03, M04, M05, M13, M14 only permissible if there is no touch probe in the spindle. (no Probe in the PLC window)
Fix :
- Change the tool (with PLC status %00000000)
PLC status for code of tool type
- %00000000 = normal tool
- %00000001 = touch probe
Reason :
- Probe function selected but no touch probe in the spindle
("Probing" should flash in the PLC window)
Fix :
- Change the touch probe
PLC status for code of tool type
- %00000000 = normal tool
- %00000001 = touch probe
Reason :
- The switching between spindle S1 and S2 was defective
Fix :
- Check MP settings (MP4020 bit 5)
- MP3010/MP13010 are not set for correctly
Reason :
- The selected gear range cannot be coupled
Fix :
- Check sensors for the gear ranges
- Clear error message (CE key) and retry
Reason :
- Tool change interrupted
- Tool unclamped
- Sensors or cables defective
Fix :
- Press the key "Clamp tool"
- Check the sensors
Reason :
- Call for Manual tool change
- Tool clamped
Fix :
- Press the key "Unclamp tool"
- Remove the tool
Reason :
- Call for Manual tool change
- Tool unclamped
Fix :
- Press the key "Clamp tool"
- Insert the tool
Reason :
- Call for Manual tool change
- Tool change carried out
Fix :
- Press the key "Confirm tool change"
Reason :
- Call for Manual tool change
- Tool change carried out
Fix :
- Close the guard
- Press the key "Confirm tool change"
Reason :
- Call for Manual tool change
- Tool change carried out
Fix :
- Press the NC start key
Reason :
- Interruption during tool change
- It is possible that the pocket table does not correspond to the loading of the magazine
Fix :
- Check/correct the pocket table
Reason :
- The tool was unclamped without TOOL CALL
Fix :
- Check if the tool shown in the status is in the spindle and whether it can be placed in the magazine
- NC start to carry out the tool change
- NC stop to interrupt the tool change
Reason :
- There is no tool n the spindle
- Sensor defective
Fix :
- Insert the tool
- Check the sensor
Reason :
- There is a tool in the spindle although P0 in the pocket table is empty
- Sensor defective
Fix :
- Remove the tool from the spindle
- Check the sensor
Reason :
- Special function in case of tool change of tools with and without magazine pocket
- Can be activated via MP
Fix :
- Change the NC program. First the tool must be removed from the spindle (TOOL CALL 0) before a new tool is inserted.
Reason :
- Tolerance in tool table exceeded!
Fix :
- Check the tool
Reason :
- Tool life in tool table exceeded!
Fix :
- Check the tool
- Set the current tool life to 0
Reason :
- Tool change interrupted
- Error during tool change
Fix :
- Move the tool change arm/magazine to their 'home' positions by means of the service function (Help)in Manual mode
- Test the inputs
Reason :
- Timeout during tool change
- Interruption of tool change
Fix :
- Press NC start key to continue the tool change
- Press internal stop soft key to stop the tool change
Reason :
- Magazine guard open
Fix :
- Close the tool magazine guard
Reason :
- Tool magazine has not been referenced
Fix :
- NC start to reference the tool magazine
Reason :
- Timeout when positioning the tool magazine
- Tool change interrupted
Fix :
- Press NC start key to continue tool change
- Press internal stop soft key to interrupt tool change
Reason :
- Loading of the tool magazine selected via soft key
- Tool magazine can be traversed and loaded
Fix :
- Information only
Reason :
- Tool magazine not loaded correctly
- Erroneous entries in the pocket table
- Sensor defective
Fix :
- Load the tool magazine correctly
- Check the pocket table
- Check the sensor
Reason :
- Tool magazine loaded incorrectly
- Erroneous entries in the pocket table
- Sensor defective
Fix :
- Load the tool magazine correctly
- Check the pocket table
- Check the sensor
Reason :
- Block scan was stopped
- Different tools in status line and spindle
Fix :
- In the MDI operating mode, insert the tool displayed in the status line
Reason :
- The alternating table cycle started with M61/M62 was interrupted
Fix :
- Press NC start key to continue the alternating table cycle
- Press internal stop soft key to interrupt the alternating table cycle
Reason :
- M61 starts the NC processing on page 1 (left) but the release key (probe) has not been pressed
Fix :
- Press the key Alternating table mode on page 1 (left)
Reason :
- M62 starts the NC processing on page 2 (right) but the release key (probe) has not been pressed
Fix :
- Press the key Alternating table mode on page 2 (right)
Reason :
- M61 or M62 call the alternating table cycle although has not been activated (soft key or sensor dividing wall)
Fix :
- Activate the alternating operation by means of soft key or mounted dividing wall
Reason :
- When trying to select the alternating table operation, the X axis was in the range of the dividing wall
Fix :
- Traverse the X axis from the middle in direction table 1/2
Reason :
- Pallet change interrupted
- Error during pallet change
Fix :
- Move the pallet changer to its' 'home' position by means of the service function (Help) in Manual mode.
- Test the inputs
Reason :
- Timeout during pallet change
- Interruption of pallet change
Fix :
- Press NC start key to continue the pallet change
- Press internal stop soft key to stop the pallet change
Reason :
- Pallet changer loading guard open
Fix :
- Close the Pallet changer loading guard
Reason :
- Pallet change interrupted
- Workiece unclamped
- Sensors or cables defective
Fix :
- Press the key "Workpiece clamping"
- Check the sensors
Reason :
- Timeout during 3D head positioning
- Interruption of 3D head positioning
Fix :
- NC start key to continue the 3D head positioning
- Internal stop soft key to stop the 3D head positioning
- Service menu 3D head in manual mode
Reason :
- 3D head reference settings not yet made
Fix :
- Set reference on service menu 3D head according to the axes position
Reason :
- 3D head positioning only in gear range 1 possible
Fix :
- Select spindle rpm on 1st gear range
TOOL CALL Sxxx
Reason :
- Function not executable
- Option not active
Fix :
- Information only
Reason :
- Error in PLC program
Fix :
- Please inform OEM
Reason :
- Function can not be activated because the values are not in the permissible data range.
Fix :
- Check FN19, M-function and modify values.
Reason :
- CAUTION !
- Axis may collide
- Monitoring working area has been switched off by soft key or M32.
Fix :
- Information only
Reason :
- Axes are near to a collision point.
- In automatic mode axes are stopped, if the distance to go exceeds a collision point.
Fix :
- Information only
Reason :
- The switching off of the machine after the next END PGM block was activated via user parameters
Fix :
- Information only
Reason :
- The reference operating mode is necessary to carry out Function
Fix :
- Select the operating mode Reference via soft key
Reason :
- Error occurred with temperature compensation by means of Pt100 sensors
Fix :
- Observe the information regarding the error reason in the small PLC window
Reason :
- Debug note for PLC programmers
- Data was pushed onto the stack and not pulled off.
Fix :
- Change the PLC program
Reason :
- With the first PLC scan or after changes the machine parameters are read in order to adapt the PLC functions
- Only after termination of this process can the machine be started
Fix :
- Information only
Reason :
- Program interruption caused by M00
- Press NC start to continue
Fix :
- Information only
Reason :
- Program interruption caused by M01
- Press NC start to continue
Fix :
- Information only
Reason :
- To move axes at machining feed rate, one of the mentioned M commands must be active
- M31 switches off the function temporarily until the next END PGM
- Function can be deselected permanently via MP
Fix :
- Press NC stop / TNC stop
- Correct the NC program
Reason :
- Programmed M command is not supported by the PLC program
Fix :
- Press NC stop / TNC stop
- Correct NC program
Reason :
- Program start with turned off feed rate potentiometer
Fix :
- Increase the feed rate on the feed-rate potentiometer
Reason :
- The active step of a HELP file was carried out successfully
- All relevant sensors O.K.
Fix :
- Information only
Reason :
- The machine parameter setting is not supported by the PLC program
Fix :
- Change the machine parameter
- Observe the information regarding the error reason in the small PLC window
Reason :
- Debug function activated by means of control test unit, although due to the I/O assignment a real machine can be presumed
Fix :
- Edit config.def (SPG &inactive)
Reason :
- More than 8 jobs have been sent to the submit or spawn queue
Fix :
- Please contact the OEM
Reason :
- TNC programming station selected (MP7210).
- Axes and spindle are not controlled.
- Caution ! If PLC as active selected (MP7210=1), machine functions on simulated axes and spindle positions can be started.
Fix :
Special functions key combination TExx0
- Keys [Ctrl] + S -> NC start
- Keys [Ctrl] + X -> NC stop
- Keys [Ctrl] + Cursor up -> axes plus
- Keys [Ctrl] + Cursor down -> axes minus
- Keys [Alt] + X -> Emergency stop
PC keyboard or mouse support possible
- Keys [Shift]+[Ctrl]+[Alt]+1 -> vertical soft key 1 ...
- Keys [Shift]+[Ctrl]+[Alt]+6 -> vertical soft key 6
Reason :
- Further notes are displayed in the PLC window
Fix :
- Press CE to clear the display
- Press CE to display the next information (if available)
Reason :
- Data cannot be written to logbook
Fix :
- Too many submit jobs active
- Create data buffer in PLC memory (PLC application)
Reason :
- PLC module 9xxx has not executed successfully.
- (1) -> the first PLC module error during the PLC cycle
Fix :
- Additional information in line 2
- Please see also module description
- Please contact the OEM
Reason :
- PLC module 9xxx has not executed successfully.
- (2) -> the second PLC module error during the PLC cycle
Fix :
- Additional information in line 2
- Please see also module description
- Please contact the OEM
Reason :
- PLC module 9xxx has not executed successfully.
- (3) -> the third PLC module error during the PLC cycle
Fix :
- Additional information in line 2
- Please see also module description
- Please contact the OEM
Reason :
- PLC module 9xxx has not executed successfully.
- (4) -> the third PLC module error during the PLC cycle
Fix :
- Additional information in line 2
- Please see also module description
- Please contact the OEM
Reason :
- Error during reading PLC:\MP\MP_data.tab
Fix :
- Check values in PLC:\MP\MP_data.tab
- If necessary update file from existing backup
Reason :
- Error during reading PLC:\MP\MP_config.tab
Fix :
- Check values in PLC:\MP\MP_config.tab
- If necessary update file from existing backup
Reason :
- Attempt to synchronize data transmission on serial interface
Fix :
- Switch on receiver
- Check machine parameter MP5xxx of master and slave
- Check cable connection
Reason :
- Internal message
Fix :
- Please contact the OEM
Reason :
- Error on serial interface RSxxx detected
Fix :
- Check 1st cable connection
- Press CE key and try to reconnect
Reason :
- Error on serial interface RSxxx detected
Fix :
- Check 1st cable connection
- Press CE key and try to reconnect
Reason :
- Error on serial interface RSxxx detected
Fix :
- Check 1st cable connection
- Press CE key and try to reconnect
Reason :
- There is a table already open. The MP- or Config file can not be edited.
- In operating mode "Traverse reference points" it is not possible to start the table editor.
Fix :
- Please close the table (e.g. Tool table) and retry.
- Please change to mode "Manual operation".
Reason :
- DCM only becomes active after referencing all axes.
- To prevent the danger of a collision, the operator must check the current axes positions.
Fix :
- NC Start key:
Movement to a safe position is executed.
Subsequently, the reference run of the following axes is started automatically (option).
- NC Stop/Axis Direction keys:
Automatic reference-run is aborted.
The reference run must be performed manually (axis direction keys).
Reason :
- Automatic referencing with NC start was aborted.
- Automatic referencing cannot be ensured (nonvolatile RAM area not yet initialized).
Fix :
- The reference run must be performed manually (axis direction keys).
Reason :
- Axis not yet reached safe position
Fix :
- NC Start key:
The traverse to a safe position will be started once again.
Subsequently, the reference run of the following is started automatically (option).
- NC Stop/Axis Direction keys:
Automatic reference-run is aborted.
The reference run must be performed manually (axis direction keys).
Reason :
- To plug or unplug an additional axis the machine must be off.
Fix :
- Power off the machine !
Reason :
- Factor for linear axes compensation X, Y or Z has been changed.
Fix :
- only message
Reason :
- IPC61x0 interface is faultily (Watchdog)
- Operation via IPC has been deactivated
Fix :
- Try to reconnect by key
- Check ethernet interface
Reason :
- Information only
Fix :
- Spindle speed max = S800
- Axes feed max = F2000
Reason :
- Information only
Fix :
- Spindle speed max = S5000
- Axes feed max = F5000
Reason :
- Information only
Fix :
- Spindle speed max = S5000
- Axes feed max = F5000
Reason :
- The EMERGENCY STOP test of the equipment needs to be repeated.
- No new NC program can be started. (NC start lock)
- A brake test is performed together with the EMERGENCY STOP test.
Fix :
- After the main switch was switched off, an EMERGENCY STOP test is always run.
- The test must be repeated after 168 hours; it starts automatically.
Prerequisites:
- Doors are closed
- No running NC program
- Axes and spindle are stopped
Reason :
In this context the key has no function.
e.g.
- handwheel mode for HR420/HR5xx not on TE keyboard selectable (use handwheel key)
Reason :
- Machine inactive
- Axis and Spindle in position
- NC Program inactive
Fix :
- Delite the error with the CE
- Switch on the Machine
or
- Switch off EnergyOpt
Reason :
- The machine will be switch on at the specified time automatically by EnergyOpt.

- Dependent to the configuration the drives or rather the warmup program will started
Fix :
- Press the emergancy stop button
or
- Switch off EnergyOpt
Reason :
- Error while sending data from PLC via TCP/IP sockets.
- Timeout.
- Connection Error PLC -> Python.
- Server not reachable.
- Python process crashed.
Fix :
- Please contact the OEM
Reason :
- Error while sending data from PLC via TCP/IP sockets.
- Connection Error PLC -> Python.
- Client not reachable.
- Python process crashed.
Fix :
- Please contact the OEM
Reason :
- A python mask raised an error.
- Python process terminated.
- Memory allocation error.
Fix :
- Please contact the OEM
Reason :
- Tool change magazine unload pin not in
Fix :
- Check sensor
Reason :
- Tool change magazine panel not in AUTO/SINGLE STEP mode.
Fix :
- Select AUTO mode on tool change moagazine panel.
Reason :
- Tool change magazine panel on step bye step mode
Fix :
- Only note!
Reason :
- TC magazine loading when TOOLCALL execute
Fix :
- Turn Enable switch to "0" position on magazine panel
- Push "Cycle start" to continue
Reason :
- TC magazine arm not in
- TC magazine short arm not in
- TC magazine long arm not in
- TC magazine gripper not open
- TC magazine sub-pocket not in magazine/spindle position
Fix :
- TC magazine arm in
- TC magazine short arm in
- TC magazine long arm in
- TC magazine gripper open
- TC magazine sub-pocket to magazine/spindle
Reason :
- Coolant level to low
Fix :
- Check coolant level
Reason :
- Coolant filter dirty
Fix :
- Clean or exchange filter
Reason :
- Coolant level to hi
Fix :
- Check coolant level
Reason :
- Paper filter level too low
Fix :
- Refill coolant
Reason :
- TC swarf door not closed when NC program is running
Fix :
- Closed TC swarf door
- Check the sensor
(I67-close sensor input)
(I68-open sensor input)
Reason :
- The guard is opened when NC program is running.
Fix :
- Check the guard switches.
Reason :
- Cabinet door is opened.
Fix :
- Close the cabinet door.
Reason :
- Auto door timeout
Reason :
- Operation error
Fix :
- Only note
Reason :
- SM1xx temperature max
Fix :
- Note!
Reason :
- CTS coolant pressure low
Fix :
- Check pressure switch
Reason :
- Paper tape filter no paper
Fix :
- Exchange the paper
Reason :
- ATC inverter alarm.
Fix :
- Check the ATC inverter.
- Reset the inverter on inverter panel.
Reason :
- Spindle off >= 8 hours - needs to warm up about 15 min.
- Spindle off >= 1 weeks - needs to warm up about 30 min.
- Spindle off >= 1 month - needs to warm up about 65 min.
Fix :
- Before running the warm up procedure, please load a balanced tool suitable for maximum spindle speed.
- Move the Z axis to a safe position.
- When ready select MANUAL mode, press and hold the 'SPINDLE CW' key more then 3 seconds, then push 'Cycle Start' to run warm up.
Reason :
- Warm up procedure is running.
Fix :
- Only note!
Reason :
- Warm up is interrupted when warm up procedure is running.
Fix :
- Only note!
Reason :
- Spindle bearing temperature maximum
Fix :
- Check the spindle chiller
- Check the wiring of spindle signal
- Cool down the spindle
Reason :
- Spindle shaft voltage > +11V
- Spindle shaft voltage < -11V
Fix :
- Check spindle shaft compensation module and wiring
Reason :
- Lubrication cycle of spindle not carried out correctly
- Pressure tubings leaky
- Pressure switch defective
Fix :
- Visual inspection for oil loss
- Electrical connection of pressure switch
Reason :
- Spindle lube unit - air pressure low
- Pressure switch defective
Fix :
- Check air pressure on spindle lube unit
- Electrical connection of pressure switch
Reason :
- Spindle lube unit - Oil level low
Fix :
- Check oil level on spindle lube unit
Reason :
- No tool available in the spindle
Fix :
- Insert the tool
- Check the sensor
Reason :
- Overload of protective motor switch
- Motor defective
Fix :
- Check electrical cabinet
- Electrical motor check
Reason :
- Overload of drives
- Filter of fan contaminated
- Fan in switch cabinet defective
Fix :
- Check motor temperature
- Change filter
- Check if the fan functions
Reason :
- No pressure build-up in hydraulic system
- Pressure tubings leaky
- Pressure switch defective
Fix :
- Visual inspection for oil loss
- Electrical connection of pressure switch
Reason :
- Pressure tubings leaky
- Pressure switch defective
Fix :
- Visual inspection of pressure tubings
- Check the pressure switch

Reason :
- Brake overload drives
Fix :
- Optimize machine parameters
- Reduce feed rate
Reason :
- Pressure tubings leaky
- Pressure switch defective
Fix :
- Change filter
- Visual inspection of pressure tubings
- Check the pressure switch
Reason :
- Supply and recovery unit not operational
Fix :
- Check supply and recovery unit
- Check connection PLC input
- Siemens SIMODRIVE 611 ER module (X111 72-73.1)
- Indramat Power Drive supply unit HVE (X7 3-4)
Reason :
- Logic voltage 24 V or 5 V missing
Fix :
- Check power supply
Reason :
- Guards not opened
- Sensors defective
Fix :
- Open guards
- Check sensors
Reason :
- Guards not closed
- Sensors defective
Fix :
- Close guards
- Check sensors
Reason :
- Coolant level too low
Fix :
- Refill coolant
Reason :
- Lubrication cycle of axes not carried out correctly
- Pressure tubings leaky
- Pressure switch defective
Fix :
- Visual inspection for oil loss
- Electrical connection of pressure switch
Reason :
- Oil level of central lubrication system too low
- Level switch defective
Fix :
- Refill oil
- Check the level switch
Reason :
- Several axes with central drive were started at the same time
Fix :
- Change NC program
- Each NC block must include only one axis with central drive.
- Axis keys for central drive axes should not be pressed simultaneously.
Reason :
- Eine der Achsen steht auf den NOT-Aus Endlage
Fix :
- Achsen Freifahren
Reason :
- One of the axes are on the end position
Fix :
- Move from end position
Reason :
- Sensors for clamping/releasing defective
- Pressure drop of pneumatic/hydraulic system
Fix :
- Check sensors and re-adjust them if required
- Check compressed-air and hydraulic pressure
Reason :
- Axis not in Hirth position
- Axis movement was interrupted
Fix :
- Encoder loose
- Compensate reference mismatch via MP960
- Position the axis in manual operating mode on Hirth grid
Reason :
- Programmed target position not in Hirth grid
Fix :
- Compensate NC program

Reason :
- Axis drive not ready
- [->] Additional note in PLC window: Wrong axis
Fix :
- Check hardware of axis drive; check diagnosis LED
- Switch unit on/off
Reason :
- Overload of servo drive controller
- Filter cloth contaminated
Fix :
- Reduce feed rate
- Check / change filter cloth
Reason :
- Overload of servo drives
Fix :
- Check temperature of motors
- Reduce feed rate
- Switch unit on/off
Reason :
- Overload of servo drives
Fix :
- Reduce feed rate
- Select smaller tools
Reason :
- Overload of servo drives
Fix :
- Reduce feed rate
- Select smaller tools

Reason :
- Overload of spindle
- Controller expansion of spindle defective
- Spindle motor defective
Fix :
- Reduce feed rate
- Check controller expansion
- Check spindle motor
- Check cable / screwed connection
Reason :
- Nominal speed not reached or too low
Fix :
- Reduce feed rate
- Select smaller tools
- Check speed with oscilloscope
- Optimize machine parameters
Reason :
- Offset too high, spindle drifts
- Encoder or cable defective
Fix :
- Compensate offset (analog)
- Check encoder (oscilloscope)
- Check cable
- Optimize machine parameters
Reason :
- Overload of spindle motor
- Fan of spindle motor contaminated
Fix :
- Reduce cutting values
- Clean the fan of spindle motor
Reason :
- Excessive temperature in spindle bearing
- Pt 100 temperature sensor defective
Fix :
- Reduce spindle speed
- Check Pt 100 temperature sensor
Reason :
- Maximum permissible torque exceeded
Fix :
- Reduce feed rate
- Increase spindle speed
- Select smaller tools
- Optimize machine parameters
Reason :
- M03, M04, M05, M13, M14 only permissible if there is
no touch probe in the spindle.
(no Probe in the PLC window)
Fix :
- Change the tool (with TYP ! TCHP & TP_NO = None)
PLC status for code of tool type
- TYP ! TCHP = normal tool
- TYP = TCHP = touch probe & TP_NO = None
Reason :
- Probe function selected but no touch probe in the spindle
(Probing must take place in the PLC window)
Fix :
- Change the touch probe
- TYP: Tchp = Touch probe & TP_NO = None
Reason :
- M03, M04, M05, M13, M14 only permissible if there is no turning tool in the spindle.
Fix :
- Change the tool (with TYP ! TCHP & TYP ! TURN)
Reason :
- The selected gear range cannot be coupled
Fix :
- Check sensors for the gear ranges
- Clear error message (CE key) and retry
Reason :
- Tool unclamped
- Sensors or cables defective
Fix :
- Press the key
Reason :
- TTxxx battery voltage to low
Fix :
- change battery
Reason :
- The EMERGENCY STOP test of the equipment needs to be repeated.
- No new NC program can be started.(NC start lock)
- A brake test is performed together with the EMERGENCY STOP test.
Fix :
- After the main switch was switched off, an EMERGENCY STOP test is always run.
- The test must be repeated after 168 hours; it starts automatically.
Prerequisites:
- Doors are closed
- No running NC program
- Axes and spindle are stopped
Reason :
- The switching off of the machine after the next END PGM block was activated via user parameters
Fix :
- Only note
Reason :
- The reference operating mode is necessary to carry out Function
Fix :
- Select the operating mode Reference via soft key
Reason :
- A mechanical hand wheel is latched while the concerned axis was in motion
Fix :
- Latch the hand wheel only when the axis is not in motion
Reason :
- Error occurred with temperature compensation by means of Pt100 sensors
Fix :
- Observe the information regarding the error reason in the small PLC window
Reason :
- Debug note for PLC programmers
- Files were pushed into the stack and were not pulled
Fix :
- Change the PLC program
Reason :
- With the first PLC scan or after changes the machine parameters are read in order to adapt the PLC functions
- Only after termination of this process can the machine be started
Fix :
- Only note
Reason :
- Program interruption caused by M00
- Press NC start to continue
Fix :
- Only note
Reason :
- Program interruption caused by M01
- Press NC start to continue
Fix :
- Only note
Reason :
- To move axes at machining feed rate, one of the mentioned M commands must be active
- M31 switches off the function temporarily until the next END PGM
- Function can be deselected permanently via MP
Fix :
- Press NC stop / TNC stop
- Correct the NC program
Reason :
- Program start with turned off feed rate potentiometer
Fix :
- Increase the feed rate on the feed-rate potentiometer
Reason :
- The machine parameter setting is not supported by the PLC program
Fix :
- Change the machine parameter
- Observe the information regarding the error reason in the small PLC window
Reason :
- The option "commissioning" has been set in the configuration of machine parameter/MP Config. Several monitoring functions are disabled.
Fix :
- When the machine is delivered (factory default setting) the option should be switched off after the commissioning has been completed.
Reason :
- Error in PLC program
Fix :
- Please inform OEM
Reason :
- A M function was programmed with a number that is not permitted at the moment.
Fix :
- Correct the number of the M function.
Reason :
- It was tried to enter more than 8 jobs in the submit or spawn queue
Fix :
- Contact your machine tool builder
Reason :
- PLC module 9xxx has created an error
Fix :
- Additional information in line 2
- Please see also module description
- Send message to OEM